Head Gaskets

Gaskets and Freeze Plugs - Head Gaskets

Pontiac V8 Head Gaskets

Three Ways to Seal It — Head Gaskets for Pontiac V8s

The head gasket is the one part that has to hold cylinder pressure, coolant and oil all at the same time, and on a Pontiac V8 it also sets your quench and part of your compression ratio. Picking one starts with your finished bore, then your cylinder pressure, then the deck surface you actually have.

Butler splits Pontiac head gaskets three ways: composite gaskets for stock, bored and aftermarket blocks including the Butler Spec sets, multi-layer steel Cometic gaskets in Butler Spec water holes, and solid copper gaskets for specific drag race applications.

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Gaskets and Freeze Plugs - Head Gaskets - Stock, Bored, and Aftermarket Blocks- includes Butler Spec Head Gaskets
Pontiac V8 Stock, Bored, and Aftermarket Blocks- includes Butler Spec Head Gaskets The Everyday Answer — Stock, Bored, and Aftermarket Blocks- includes Butler Spec Head Gaskets for...More Details »
Gaskets and Freeze Plugs - Head Gaskets - Multi-Layer Head Gaskets
Pontiac V8 Multi-Layer Head Gaskets Clamp It Down — Multi-Layer Head Gaskets for Pontiac V8s Multi-layer steel (MLS) head gaskets are what Butler reaches for when a Pontiac build is...More Details »
Gaskets and Freeze Plugs - Head Gaskets - Copper Head Gaskets
Pontiac V8 Copper Head Gaskets Dead Soft Copper — Copper Head Gaskets for Pontiac V8s Copper head gaskets are a specialist part, and Butler is straightforward about it: copper is...More Details »


More About Head Gaskets

1. The three families, and who each one is for

Butler carries head gaskets in three distinct constructions because Pontiac builds land in three distinct places.

Composite, stock and bored blocksButler's own gaskets, made exclusively for BP from the original Fitzgerald dies used for GM in the 1960s and 1970s, along with Best Gasket GraphTite sets. These are the right answer for a stock rebuild or a naturally aspirated pump gas build, and they include the Butler Spec water hole versions.
Multi-layer steelCometic MLS gaskets with load-controlled embossments that seal with less clamp load and less bore distortion, cut to Butler Spec water holes in bores from 3.825" through 4.380". The choice once compression goes up, a power adder goes on, or you move to an aftermarket block.
Solid copperdead soft copper in a wide range of bores and thicknesses, with or without water holes. Butler's own product copy is blunt about it — copper gaskets are recommended for very specific drag race applications only.

2. Get the gasket bore right

Gasket bore is chosen off the finished cylinder bore, and the rule is not the same for every construction.

Composite and MLSmatch the stocked gasket bore to your bore range. Butler's 4.225" Cometic gaskets, for example, cover 400, 428 and 455 engines with bores from 4.120" to 4.211".
Copperthe gasket bore should run about .010" larger than the cylinder bore. Order copper by bore and thickness together.
Watch the overbore limitsa 4.200" bore composite gasket is not large enough for a .060" over 455, and Butler's aftermarket-block gaskets have water holes relocated for the larger bore so they will not work on a stock block.
Chamfers and valve notchesPontiac blocks differ in bore chamfer and valve notch location. Those details decide which composite gasket you need, not the displacement on the tag.

3. Thickness is a tuning decision

Once bore is settled, thickness sets quench and compression.

CompositeButler's own gaskets crush to approximately .045", and the Best Gasket sets are listed at .040" thickness with steel fire rings.
MLSCometic is available from .027" through .120", with .040" listed as the standard and most common thickness, and gasket volume published for each step so you can work the compression.
Copperstocked from about .032" to .093", with or without water holes.
Do it with the pistons in handgasket thickness sets piston-to-head clearance as well as compression ratio. Decide both together.

If you are not sure which family your build belongs in, call with your bore, deck height, compression target and fuel. That puts you on the right gasket the first time.

Multi-Layer Head Gaskets

Not sure what your Pontiac needs?

Email our tech team at tech@butlerperformance.com. Tell us your engine, heads, car, and power goal, and we will put the parts together as one combination that works.